(01)Belt Conveyor: Ensures seamless material transition. (02)Batching Machine: Precision in mixing. (03)Roller Screen: Efficient sorting. (04)Grinding Head Silo: Optimal storage solution. (05)Wet Ball Mill: Exceptional milling performance. (06)Jaw Crusher: Robust crushing capability.
(07)Dust Catcher: Keeps environment dust-free. (08)Bucker Elevator: Reliable material lifting. (09)Silo For Coarse Lime: Secure storage. (10)Dry Ball Mill: High-efficiency milling. (11)Silo For Fine Lime: Perfect for refined lime storage. (12)Cement Silo: Integral for cement containment.
(13)Screw Conveyor: Efficient material handling. (14)Slurry Storage Tank: Maintains slurry quality. (15)Weighing Hopper For Slurry: Precise measurement accuracy. (16)Weighing Hopper For Lime And Cement: Ensures perfect balance in material distribution.
(17)Ferry Cart: Smooth transportation. (18)Turning Crane: Advanced lifting solution. (19)Vertical Cutting Machine: Precision in vertical slicing. (20)Horizontal Cutting Machine: Accurate horizontal cuts. (21)Turning & Grouping Crane: Versatile movement and grouping. (22)Curing Cart: Ensures proper curing. (23)Autoclave: Guarantees structural integrity. (24)Finished Product Crane: Efficient handling of final products. (25)Block Clamping Machine: Secure block management. (26)Winch For Side Plate Return: Facilitates easy side plate return.
Technological process: 1. First, dose and match measured raw materials for optimal preparation; 2. After distributing, feed raw material into the pouring mixer to create a uniform slurry. 3. Through thorough mixing, the slurry is poured into the mould, ensuring consistency. 4. After pre-curing at an optimal temperature and time, the block achieves the necessary hardness to prepare for cutting. 5. The tilting hoister turns the mould over 90 degrees, showcasing innovation in handling. 6. The mould is then opened, separating it from the block, and the block is taken with its side plate to the cutting cart for precision cutting; 7. Initially, the cutting machine performs vertical cuts on both sides of the blocks with accuracy. 8. This is followed by precise horizontal cutting for seamless segmentation; 9. Concluding with the final vertical cutting, ensuring smooth edges and uniformity; 10. After cutting, the block is lifted to a trolley with its side plate by the semi-finished product hoister, maintaining structural integrity; 11. The organized cut blocks are then placed into autoclaves for optimal hardening; 12. The blocks are hardened under controlled temperature and pressure for durability; 13. The finished product is then efficiently carried out of the autoclave, ready for quality assurance. 14. The finished product hoister transfers it to the stock shield, ensuring protection and preparation for distribution; 15. Products are then meticulously packed for loading, ensuring secure transit; 16. The side plate is returned through the side plate roller, readying it for the next cycle; 17. The side plate is organized with the open mould, streamlining operations; 18. Moulds are cleaned and prepared for the next pouring, ensuring quality consistency for each production cycle. 19. The steel bars processing line is in place for slab production, enhancing product offerings.